AIRLESSCO 910E Manuel de service

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Manufactured by: AIRLESSCO BY DUROTECH CO.
P.O. Box 8006, Moorpark, CA. 93020-8006, Ship to: 5397 Commerce Ave.,
Moorpark, CA 93021Tel: 805-523-0211 Fax: 805-523-1063
SUBJECT TO CHANGE WITHOUT NOTICE.
Copyright © 2003, Airlessco by Durotech. All rights reserved. Form No. 001- 493 JUN 2003
NO MODIFICATIONS or alterations of any AIRLESSCO Equipment or part is allowed.
HANDLE THIS UNIT AS YOU WOULD A LOADED FIRE ARM!
High pressure spray can cause extremely serious injury.
OBSERVE ALL WARN INGS!
IMPORTANT WARNING !!
Before operating this unit, read and follow all safety warnings and in struc tions
related to the usage of this equipment. READ, LEARN, and FOLLOW the
Pressure Relief Pro ce dure on Page 6 of this manual.
All Service Procedures to be performed by an Authorized Airlessco Service Center ONLY.
AIRLESSCO PAINT SPRAYER
SERVICE MANUAL
AIRLESSCO 8-10-11 SERIES
ALLPRO 910E & 1110E
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Résumé du contenu

Page 1 - SERVICE MANUAL

3Manufactured by: AIRLESSCO BY DUROTECH CO. P.O. Box 8006, Moorpark, CA. 93020-8006, Ship to: 5397 Commerce Ave.,Moorpark, CA 93021Tel: 805-523-0211 F

Page 2 - TABLE OF CONTENTS

89AIRLESSCO 007 SPRAY GUNMAJOR COMPONENTS OF SPRAY GUN AND REVERSIBLE SPRAY TIPAttach spray gun to airless unit and tighten ttings securely. Set the

Page 3 - WARNING

89KEEP EVEN DISTANCE TO SURFACEGood Spray Gun Technique is at the core of any spray paint operation. Operator skill and efciency is as important as g

Page 4 - HOW TO FLUSH

1011It is important to "trigger" the gun after gun movement (arm movement) has started and re-lease trigger (shut gun off) before gun moveme

Page 5 - SETTING UP AND STARTING

1011DEFECTS CAUSE CORRECTIONCoarse spray Low pressure Increase the pressure.Excessive fogging High pressure Reduce the pressure

Page 6 - LCD - LIQUID CRYSTAL DISPLAY

12131234567899a101112131415161718192021 222324252627561-001561-002560-xxx561-025561-026120-023120-005120-035120-037120-011120-033120-022120-046120-002

Page 7

1213ADJUSTING SPRAY GUNHold gun with trigger locked (25) and push trigger against the lock (17). Then adjust nut (15) so that the retainer (14) will m

Page 8

1415SPRAY TIP SELECTIONSPRAY TIP REPLACEMENTPATTERN WIDTHSPRAY TIP SELECTIONThickness of the paint coat per stroke is determined by spray tip "fa

Page 9

14151. Always stop the pump at the bottom of its' stroke when you take a break at the end of the day. This helps keep material from drying on t

Page 10 - AIRLESSCO 007 SPRAY GUN

1617 FIELD TROUBLESHOOTING PROBLEM CAUSE SOLUTIONUnit doesn't prime. Airleak due to: 1. Loose Suction Nut 1. Tighte

Page 11 - SPRAY TECHNIQUE

1617Clean or replace Prime Valve (100-180).1. Tighten Packing Nut. See pg 212. Repack unit. See pg 20-21Replace Spray Tip.Repack unit.Replace Piston.R

Page 12

41TABLE OF CONTENTSIntroduction ... 1Flushing ...

Page 13 - TEST THE PATTERN

1819INLET VALVE (SEE FIG. 7 & 9)1. Using the rod collar tool (189-211), screw the suction nut (187-018), containing intake seat support (187-0

Page 14

1819V-PACKING REPLACEMENT KITSEVERE DUTY- PART NO. 187-040Contains: Leather & Plastic Packings,Teon & Viton O-Rings, Balls &plastic dual

Page 15 - TRIGGER

2021REASSEMBLY6. Lubricate leather packings in lightweight oil for 10 minutes prior to assembly.7. Remove masking tape from piston. (if used)8. R

Page 16 - SPRAY TIP SELECTION

2021187-065106-017106-018(optional)PAINT SYSTEM - PN 301-454FIG. 11FIG. 10MANIFOLD FILTER - PN 111-200-99Base*Spring*O-Ring*FilterSupport*Base*SwivelP

Page 17 - ELECTRIC MOTOR MAINTENANCE

2223COMPLETE SPRAYERFIG. 125431214 15 13 36 3820 26 27 28 31 29 30 32 49,57,585152, 53Op

Page 18 - FIELD TROUBLESHOOTING

2223COMPLETE SPRAYER PARTS LISTScrew (8)Gearbox 1" (10/11 Series)Gearbox 3/4" (8 Series)Rubber Edge (1.17')(makes two)Plug 1/4 NPTFanRe

Page 19 - SERVICING FLUID PUMP

2425 REPLACEMENT OF BELT/BELT ADJUSTMENTFIG. 13DEFLECTIONFORCEBOLTS MUST BE LOOSE TO ADJUST BELTNOTE: The Cog Belt System does not require alignment.

Page 20 - (SEE FIG. 7 & 9)

2425 NOTE: Anytime a sensor, pressure control assembly or both are replaced, the these calibrations must be performed.

Page 21 - V-PACKING REPLACEMENT

26274. PHASE LIMIT CALIBRATION1. Attach a 50', 1/4" airless hose, airless gun with .017 tip and a 5000 psi glycerin lled pressure gauge to

Page 22

2627ELECTRICAL SYSTEM S1 S2 A2 A1 L1 L2 INHIBIT P-ZR ON-SL DISPLAY SENSOR POTBLACKBLACKWHITEREDREDBLACKBLK LCD ZERO PRESSURE LCD SET PHASE LIMIT1234

Page 23 - PAINT SYSTEM - PN 301-454

41SPECIFICATIONS Prior to starting, read, understand and observe all safety precautions & warnings on pages 4, 5, 6 & 7, and all labels and t

Page 24 - COMPLETE SPRAYER

2829TROUBLESHOOTING - Machine does not start CAUSE SOLUTIONSTEP 1: Ensure that the ON-Off toggle switch is in the "ON" position

Page 25 - COMPLETE SPRAYER PARTS LIST

2829REPLACEMENT OF ELECTRICAL COMPONENTSPRESSURE CONTROL ASSEMBLY (Electrical Control Board)1. Unplug machine's power cord.2. Remove eight screws

Page 26 - FIG. 15

30FIGURE 17LIQUID CRYSTAL DISPLAY (LCD)1. Ensure that the power switch is OFF and that the machine is unplugged.2. Detach the pressure control assembl

Page 27 - 2. PRESSURE CALIBRATION

23REMOVESPRAYTIPmetal pailENGAGE GUNSAFETY LATCH(LOCK GUN) as per gun instruc-tion manual.FIG. 1FIG. 31. Be sure the gun safety latch is engaged and t

Page 28 - 4. PHASE LIMIT CALIBRATION

231. Connect the Hose and Gun4. GroundingWARNING: To reduce the risk of static sparking, re or explosion which can result in serious bodily injury a

Page 29 - ELECTRICAL SYSTEM

456. Adjusting the Pressurea. Turn the pressure control knob clockwise to in-creaseand counterclockwise to decrease pressure.b. Always use the

Page 30 - Machine does not start

45MEDICAL ALERT - Airless Spray Wounds If any uid appears to penetrate your skin, getEMERGENCY MEDICAL CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT.

Page 31

67Use only hose having a spring guard. The springguard helps protect the hose from kinks or otherdamage which could result in hose rupture andcause an

Page 32 - FIGURE 17

67UL RECOMMENDATION FOR MINIMUM GAUGE EXTENSION CORDAMPERAGERATINGRANGE5 - 66 - 88 - 1010 - 12VOLTAGE120120120120500Always follow recommended pressure

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