AIRLESSCO HSS9000 Manuel d'instructions

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3A1188B
EN
Operation/Repair/Parts
Airless Paint Sprayer
HSS9000, HSS11000
For application of architectural paints and coatings. For professional use only.
HSS9000 Models: 24F577, 16M530, 16M614, 865903
HSS11000 Models: 24F578, 16M615,
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual and in your gun manual. Save all
instructions.
Gun Manual 3A0413
ti16098a
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1 2 3 4 5 6 ... 31 32

Résumé du contenu

Page 1 - Operation/Repair/Parts

3A1188BENOperation/Repair/PartsAirless Paint SprayerHSS9000, HSS11000For application of architectural paints and coatings. For professional use only.H

Page 2 - WARNINGWARNINGWARNING

Operation 10 3A1188BStorageShort Term1. Flush sprayer with compatible solvent before stor-ing, then fill the pump and hoses with an oil based solvent

Page 3

Maintenance3A1188B 11Maintenance1. Lock gun trigger safety.2. Turn engine ON/OFF switch to OFF.3. Move pump valve to OFF (down) and turn pressure cont

Page 4

Maintenance 12 3A1188B• Use only BPR6ES (NGK) or W20EPR-U (NIPPON-DENSO) plug. Gap plug to 0.028 to 0.031 in (0.7 to 0.8 mm) Use spark plug wrench whe

Page 5 - Component Identification

Maintenance3A1188B 13Disassembly of the Fluid Pump1. Remove packing nut (3).2. Unscrew intake valve from cylinder.3. Disassemble intake valve. Clean a

Page 6 - Operation

Maintenance 14 3A1188B7. Remove packing and glands from piston rod. Note orientation for installation.8. Remove throat packings and glands from cylind

Page 7 - Flushing

Maintenance3A1188B 15Servicing Valve AssembliesDisassembly of the Outlet Valve1. Remove Fluid Pump from machine. See Fluid Pump Removal, page 122. Rem

Page 8 - 8 3A1188B

Maintenance 16 3A1188BPacking Replacement Procedures1. Soak all Leather Packings in oil for 5-10 minutes before assembly.2. Place glands and packing o

Page 9 - Shutdown

Maintenance3A1188B 178. Install packing nut (3) into cylinder and hand tighten.9. Install O-rings inside cylinder and on sleeve. Slide sleeve into bot

Page 10 - Start Up After Storage

Maintenance 18 3A1188B13. Torque packing nut to: 140+/- 10 in-lb (15+/-1 N-m) NOTE: When pump packings begin to leak, tighten packing nut down until l

Page 11 - Maintenance

Troubleshooting3A1188B 19TroubleshootingGeneralProblem Cause SolutionGas engine pulls hard (won’t start)Hydraulic pressure is too high Turn hydraulic

Page 12 - Servicing the Fluid Pump

Warnings 2 3A1188BWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Page 13 - Disassembly of the Fluid Pump

Troubleshooting 20 3A1188BExcessive leakage around hydraulic motor piston rod wiperPiston rod seal worn or dam-agedReplace these partsFluid delivery i

Page 14 - Reassembly of the Fluid Pump

Parts3A1188B 21PartsPump (24E350)1252887410111420215618199221212121213131315231624313131312121212ti21337aRef. Part Description Qty.1+ 16C204 CYLINDER,

Page 15 - Reassembly of the Inlet Valve

Parts 22 3A1188BHydraulic Pump and Reservoir (866205)1131451411431421401441141471461461481511198789121137138139152153156116117134127124158160161128129

Page 16

Parts3A1188B 23Ref. Part Description Qty. Ref. Part Description Qty.87 867311 FITTING,NIPPLE, HX 3/8 X 3/8 1 141 867039 BAFFLE,PLATE 189 867017 SWIVEL

Page 17 - 3A1188B 17

Parts 24 3A1188BHydraulic Motor ti16105b182339382481791981851841802502496217219717118118616817219617861188189173177176175183Ref. Part Description Qty.

Page 18 - Hydraulic Motor Rebuild

Parts3A1188B 25Manifold Filter (866123)8723523623723823923491Ref. Part Description Qty.87 867311 FITTING,NIPPLE HX 3/8 x 3/8 191 867420 PLUG, 3/8 NPT

Page 19 - Troubleshooting

Parts 26 3A1188BFrame Assembly6463376135891011192122182018211433343636151731301312171717131653551954561217131517202318161324351717252452161315758281ti

Page 20 - 20 3A1188B

Parts3A1188B 27Ref. Part Description Qty. Ref. Part Description Qty.1 867262 HANDLE 1 21 867501 SCREW,PH FL HD,1/4-20 x 1.0 32 867605 BUTTON,SNAP .25

Page 21 - Pump (24E350)

Parts 28 3A1188BSprayer Assembly4241578860585940858492105106107545556251742829272678899086ti16107bRef. Part Description Qty. Ref. Part Description Qty

Page 22 - Filler Tube. Never below

Parts3A1188B 29Power Unit - HSS 9000656670227167697268Ref. Part Description Qty.22 100527 WASHER,PLAIN 465 867299 FRAME,LIFTING HANDLE 166 116080 ENGI

Page 23 - 3A1188B 23

Warnings3A1188B 3WARNINGWARNINGWARNINGWARNINGSKIN INJECTION HAZARDHigh-pressure spray is able to inject toxins into the body and cause serious bodily

Page 24 - Hydraulic Motor

Parts 30 3A1188BPower Unit - HSS 1100069655468545556667022717267ti16109bRef. Part Description Qty.22 100527 WASHER,PLAIN 454 140034 WASHER,.820x.411x.

Page 25 - Manifold Filter (866123)

Technical Data3A1188B 31Technical DataHonda GX200 Engine 6.5 HorsepowerHonda GX270 Engine 9.0 HorespowerNoise Level (measured at maximum load conditio

Page 26 - Frame Assembly

TO PLACE AN ORDER OR FOR SERVICE, contact your Airlessco distributor, or call 1–800–223-8213 to identify the nearest distributor.All written and visua

Page 27 - 3A1188B 27

Warnings 4 3A1188BMOVING PARTS HAZARDMoving parts can pinch, cut or amputate fingers and other body parts.• Keep clear of moving parts.• Do not operat

Page 28 - Sprayer Assembly

Component Identification3A1188B 5Component IdentificationCBti16101aANOTE: The valve handle can move both clockwise and counter clockwise and can face

Page 29 - Power Unit - HSS 9000

Operation 6 3A1188BOperationPressure Relief Procedure1. Engage the gun trigger lock. Refer to the separate instruction manual provided with gun for sa

Page 30 - Power Unit - HSS 11000

Operation3A1188B 7Fill the Packing Nut/Wet Cup1. Fill the Packing Nut/Wet Cup with 5 drops of Air-lessco Throat Seal Oil (TSO).Check the Engine Oil Le

Page 31 - Technical Data

Operation 8 3A1188B5. Open the prime valve to the open - “Priming Posi-tion”. This will allow an easy start.6. Turn the engine ON/OFF switch to ON.7.

Page 32 - Airlessco Standard Warranty

Operation3A1188B 92. Place the pump or suction tube into the material container.3. Start the sprayer.a. Prime/PR Valve must be “OPEN” in the prim-ing

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