3A1188BENOperation/Repair/PartsAirless Paint SprayerHSS9000, HSS11000For application of architectural paints and coatings. For professional use only.H
Operation 10 3A1188BStorageShort Term1. Flush sprayer with compatible solvent before stor-ing, then fill the pump and hoses with an oil based solvent
Maintenance3A1188B 11Maintenance1. Lock gun trigger safety.2. Turn engine ON/OFF switch to OFF.3. Move pump valve to OFF (down) and turn pressure cont
Maintenance 12 3A1188B• Use only BPR6ES (NGK) or W20EPR-U (NIPPON-DENSO) plug. Gap plug to 0.028 to 0.031 in (0.7 to 0.8 mm) Use spark plug wrench whe
Maintenance3A1188B 13Disassembly of the Fluid Pump1. Remove packing nut (3).2. Unscrew intake valve from cylinder.3. Disassemble intake valve. Clean a
Maintenance 14 3A1188B7. Remove packing and glands from piston rod. Note orientation for installation.8. Remove throat packings and glands from cylind
Maintenance3A1188B 15Servicing Valve AssembliesDisassembly of the Outlet Valve1. Remove Fluid Pump from machine. See Fluid Pump Removal, page 122. Rem
Maintenance 16 3A1188BPacking Replacement Procedures1. Soak all Leather Packings in oil for 5-10 minutes before assembly.2. Place glands and packing o
Maintenance3A1188B 178. Install packing nut (3) into cylinder and hand tighten.9. Install O-rings inside cylinder and on sleeve. Slide sleeve into bot
Maintenance 18 3A1188B13. Torque packing nut to: 140+/- 10 in-lb (15+/-1 N-m) NOTE: When pump packings begin to leak, tighten packing nut down until l
Troubleshooting3A1188B 19TroubleshootingGeneralProblem Cause SolutionGas engine pulls hard (won’t start)Hydraulic pressure is too high Turn hydraulic
Warnings 2 3A1188BWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point
Troubleshooting 20 3A1188BExcessive leakage around hydraulic motor piston rod wiperPiston rod seal worn or dam-agedReplace these partsFluid delivery i
Parts3A1188B 21PartsPump (24E350)1252887410111420215618199221212121213131315231624313131312121212ti21337aRef. Part Description Qty.1+ 16C204 CYLINDER,
Parts 22 3A1188BHydraulic Pump and Reservoir (866205)1131451411431421401441141471461461481511198789121137138139152153156116117134127124158160161128129
Parts3A1188B 23Ref. Part Description Qty. Ref. Part Description Qty.87 867311 FITTING,NIPPLE, HX 3/8 X 3/8 1 141 867039 BAFFLE,PLATE 189 867017 SWIVEL
Parts 24 3A1188BHydraulic Motor ti16105b182339382481791981851841802502496217219717118118616817219617861188189173177176175183Ref. Part Description Qty.
Parts3A1188B 25Manifold Filter (866123)8723523623723823923491Ref. Part Description Qty.87 867311 FITTING,NIPPLE HX 3/8 x 3/8 191 867420 PLUG, 3/8 NPT
Parts 26 3A1188BFrame Assembly6463376135891011192122182018211433343636151731301312171717131653551954561217131517202318161324351717252452161315758281ti
Parts3A1188B 27Ref. Part Description Qty. Ref. Part Description Qty.1 867262 HANDLE 1 21 867501 SCREW,PH FL HD,1/4-20 x 1.0 32 867605 BUTTON,SNAP .25
Parts 28 3A1188BSprayer Assembly4241578860585940858492105106107545556251742829272678899086ti16107bRef. Part Description Qty. Ref. Part Description Qty
Parts3A1188B 29Power Unit - HSS 9000656670227167697268Ref. Part Description Qty.22 100527 WASHER,PLAIN 465 867299 FRAME,LIFTING HANDLE 166 116080 ENGI
Warnings3A1188B 3WARNINGWARNINGWARNINGWARNINGSKIN INJECTION HAZARDHigh-pressure spray is able to inject toxins into the body and cause serious bodily
Parts 30 3A1188BPower Unit - HSS 1100069655468545556667022717267ti16109bRef. Part Description Qty.22 100527 WASHER,PLAIN 454 140034 WASHER,.820x.411x.
Technical Data3A1188B 31Technical DataHonda GX200 Engine 6.5 HorsepowerHonda GX270 Engine 9.0 HorespowerNoise Level (measured at maximum load conditio
TO PLACE AN ORDER OR FOR SERVICE, contact your Airlessco distributor, or call 1–800–223-8213 to identify the nearest distributor.All written and visua
Warnings 4 3A1188BMOVING PARTS HAZARDMoving parts can pinch, cut or amputate fingers and other body parts.• Keep clear of moving parts.• Do not operat
Component Identification3A1188B 5Component IdentificationCBti16101aANOTE: The valve handle can move both clockwise and counter clockwise and can face
Operation 6 3A1188BOperationPressure Relief Procedure1. Engage the gun trigger lock. Refer to the separate instruction manual provided with gun for sa
Operation3A1188B 7Fill the Packing Nut/Wet Cup1. Fill the Packing Nut/Wet Cup with 5 drops of Air-lessco Throat Seal Oil (TSO).Check the Engine Oil Le
Operation 8 3A1188B5. Open the prime valve to the open - “Priming Posi-tion”. This will allow an easy start.6. Turn the engine ON/OFF switch to ON.7.
Operation3A1188B 92. Place the pump or suction tube into the material container.3. Start the sprayer.a. Prime/PR Valve must be “OPEN” in the prim-ing
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